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PM400DSA060
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
IntellimodTM Module
Single Phase IGBT Inverter Output 400 Amperes/600 Volts
A B H H E J Q S - DIA. (4 TYP.)
C2E1 E2 C1 N 123 4 5
C
D
123 45 P
J
N SIDE 1. VN1 2. SNR 3. CN1 4. VNC 5. FNO
P SIDE 1. VP1 2. SPR 3. CP1 4. VPC 5. FPO
N - DIA. (4 TYP.) P - M6 THD. (3 TYP.)
K R (8 TYP.) T 0.64 MM SQ. PIN (10 TYP.) L K
FG M
VP1
C1
Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Features: Complete Output Power Circuit
VCC FPO SPR CP1 VPC FO
TEMP OUT1
SR IN GND
OUT2 SENS SINK
VN1
C2E1
Gate Drive Circuit Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM400DSA060 is a 600V, 400 Ampere IntellimodTM Intelligent Power Module.
Type PM Current Rating Amperes 400 VCES Volts (x 10) 60
VCC FNO SNR CN1 VNC FO
TEMP OUT1
SR IN GND
OUT2 SENS SINK
E2
Outline Drawing and Circuit Diagram Dimensions A B C D E F G H J Inches 5.12 4.330.010 2.76 2.050.010 1.18 Millimeters 130.0 110.00.25 70.0 52.00.25 30.0 Dimensions K L M N P Q R S T Inches 0.55 0.51 0.28 0.26 Dia. M6 Metric 0.14 0.100 0.08 Dia. 0.016 Millimeters 14.0 13.0 7.0 Dia. 6.5 M6 3.5 2.54 Dia. 2.0 0.42
1.14 +0.04/-0.02 29.0 +1/-0.5 1.02 0.98 0.71 26.0 25.0 18.0
629
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts
Absolute Maximum Ratings, Tj = 25C unless otherwise specified
Characteristics Power Device Junction Temperature Storage Temperature Case Operating Temperature Mounting Torque, M6 Mounting Screws Mounting Torque, M6 Main Terminal Screws Module Weight (Typical) Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) Isolation Voltage, AC 1 minute, 60Hz Sinusoidal Symbol Tj Tstg TC -- -- -- VCC(prot.) VRMS PM400DSA060 -20 to 150 -40 to 125 -20 to 100 26 26 630 400 2500 Units C C C in-lb in-lb Grams Volts Volts
Control Sector
Supply Voltage Applied between (VP1-VPC, VN1-VNC) Input Voltage Applied between (CP1-VPC, CN1-VNC) Fault Output Supply Voltage (Applied between Fpo-Vpc and Fno-Vnc) Fault Output Current VD VCIN VFO IFO 20 10 20 20 Volts Volts Volts mA
IGBT Inverter Sector
Collector-Emitter Voltage (VD = 15V, VCIN = 5V) Collector Current, Peak Collector Current, Supply Voltage (Applied between C1 - E2) Supply Voltage, Surge (Applied between C1 - E2) Collector Dissipation VCES IC ICP VCC VCC(surge) PC 600 400 800 450 500 1140 Volts Amperes Amperes Volts Volts Watts
630
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part Short Circuit Trip Level Inverter Part Over Current Delay Time Over Temperature Protection OC SC toff(OC) OT OTR Supply Circuit Under Voltage Protection UV UVR Supply Voltage Circuit Current VD ID VCIN(on) VCIN(off) fPWM IFO(H) IFO(L) Minimum Fault Output Pulse Width SXR Terminal Output Voltage tFO VSXR -20C T 125C -20C T 125C VD = 15V Trip Level Reset Level Trip Level Reset Level Applied between VP1-VPC, VN1-VNC VD = 15V, VCIN = 5V, VN1-VNC VD = 15V, VCIN = 5V, VXP1-VXPC Input ON Threshold Voltage Input OFF Threshold Voltage PWM Input Frequency Fault Output Current Applied between CP1-VPC, CN1-VNC 3Sinusoidal VD = 15V, VFO = 15V VD = 15V, VFO = 15V VD = 15V Tj 125C, Rin = 6.8 k (SPR, SNR) 500 650 -- 100 85 11.5 -- 13.5 -- -- 1.2 1.7 -- -- -- 1.0 4.5 650 910 5 110 95 12.0 12.5 15 23 23 1.5 2.0 15 -- 10 1.8 5.1 -- -- -- 120 105 12.5 -- 16.5 30 30 1.8 2.3 20 0.01 15 -- 5.6 Amperes Amperes S C C Volts Volts Volts mA mA Volts Volts kHz mA mA mS Volts
631
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts
Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VFM VCE(sat) VCE = VCEX, Tj = 25C VCE = VCEX, Tj = 125C Diode Forward Voltage Collector-Emitter Saturation Voltage -IC = 400A, VD = 15V, VCIN = 5V VD = 15V, VCIN = 0V, IC = 400A VD = 15V, VCIN = 0V, IC = 400A, Tj = 125C Inductive Load Switching Times ton trr tC(on) toff tC(off) VD = 15V, VCIN = 0 ~ 5V VCC = 300V, IC = 400A Tj = 125C 0.5 -- -- -- -- 1.4 0.15 0.4 2.0 0.5 2.5 0.3 1.0 3.0 1.0 S S S S S -- -- -- -- -- -- -- 1.9 1.8 1.9 1 10 2.8 2.6 2.7 mA mA Volts Volts Volts
Thermal Characteristics
Characteristic Junction to Case Thermal Resistance Symbol Rth(j-c)Q Rth(j-c)D Contact Thermal Resistance Rth(c-f) Condition Each IGBT Each FWDi Case to Fin Per Module, Thermal Grease Applied Min. -- -- -- Typ. -- -- -- Max. 0.11 0.18 0.038 Units C/Watt C/Watt C/Watt
Recommended Conditions for Use
Characteristic Supply Voltage Symbol VCC VD Input ON Voltage Input OFF Voltage PWM Input Frequency Minimum Dead Time VCIN(on) VCIN(off) fPWM tDEAD Condition Applied across C1-E2 Terminals Applied between VP1-VPC, VN1-VNC Applied between CP1-VPC, CN1-VNC Using Application Circuit Input Signal Value 0 ~ 400 15 1.5 0 ~ 0.8 Units Volts Volts Volts
4.0 ~ VSXR Volts 5 ~ 20 3.5 kHz S
632
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts
SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) OUTPUT CHARACTERISTICS (TYPICAL)
5
COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS)
6 5 4 3 2 1 0 0 100 300 500 700 900 0 12 14 16 18 20
COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
1000
IC = 400A Tj = 25oC Tj = 125oC Tj = 25oC
4
VD = 15V Tj = 25oC Tj = 125oC
800
15
3
600
VD = 17V 13
2
400
1
200
0
0 0 1 2 3 4 5
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL)
REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL)
101
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC toff
101
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC
100
REVERSE RECOVERY TIME, trr, (S)
103
VCC = 300V VD = 15V Tj = 25oC Tj = 125oC trr
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
100
ton
SWITCHING TIMES, tc(on), tc(off), (s)
SWITCHING TIMES, ton, toff, (s)
100
tc(off) tc(on) tc(on) tc(off)
10-1
Irr
102
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-1 101
102
COLLECTOR CURRENT, IC, (AMPERES)
103
10-2 101
102
EMITTER CURRENT, IE, (AMPERES)
101 103
DIODE FORWARD CHARACTERISTICS
OVER CURRENT TRIP LEVEL VS. SUPPLY VOLTAGE (TYPICAL)
OVER CURRENT TRIP LEVEL VS. TEMPERATURE (TYPICAL)
103
OVER CURRENT TRIP LEVEL % (NORMALIZED) DIODE FORWARD CURRENT, IF, (AMPERES)
120
OVER CURRENT TRIP LEVEL % (NORMALIZED)
140
Tj = 25oC
VD = 15V Tj = 25oC Tj = 125oC
100
120
102
80
100
60
80
101
40
60
VD = 15V
100 0 0.5 1.0 1.5 2.0 2.5 3.0
DIODE FORWARD VOLTAGE, VF, (VOLTS)
0 0 13 15 17 19 21
SUPPLY VOLTAGE, VD, (VOLTS)
0 0 40 80 120 160
JUNCTION TEMPERATURE, TC, (oC)
633
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM400DSA060 IntellimodTM Module Single Phase IGBT Inverter Output 400 Amperes/600 Volts
CONTROL SUPPLY VOLTAGE TRIP-RESET LEVEL TEMPERATURE DEPENDENCY (TYPICAL) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
FAULT OUTPUT PULSE WIDTH VS. TEMPERATURE (TYPICAL)
120
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
14
UV UVr
101
100
UV TRIP-RESET LEVEL, UV, UVr, (VOLTS)
13
100
80
12
10-1
60
11
40
VD = 15V
10
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 0.11oC/W
0 0 40 80 120
o
0 160 0 40 80 120
o
160
10-3 10-3
10-2
10-1
TIME, (s)
100
101
JUNCTION TEMPERATURE, TC, ( C)
JUNCTION TEMPERATURE, TC, ( C)
TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi)
TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE)
101
100
10-1
10-2
SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 0.18oC/W
10-3 10-3
10-2
10-1
TIME, (s)
100
101
634

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